Senior Occupant Safety Engineer Job at BayOne Solutions, Irvine, CA

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  • BayOne Solutions
  • Irvine, CA

Job Description

Most Important Skills/Responsibilities:

  • Develop, correlate, and maintain occupant safety CAE models at the component, system, and vehicle levels.
  • Conduct advanced occupant protection simulations, assessing vehicle system performance to comply with FMVSS, UNECE, US NCAP, IIHS, Euro NCAP, and other standards, at the component, system, and vehicle levels.
  • Conduct DOE studies to explore design sensitivities and improve robustness.
  • Support physical testing and correlation, working with the safety testing team to analyze test results and refine CAE models.

Role Overview:

  • The Senior Occupant Safety Engineer takes on a more independent role in developing and correlating CAE models, optimizing safety systems, and working closely with function groups and testing teams to validate occupant safety performance.
  • This position involves deeper technical analysis and the ability to connect multiple inputs and deliverables to improve vehicle safety.

Responsibilities:

  • Develop, correlate, and maintain occupant safety CAE models at the component, system, and vehicle levels.
  • Conduct advanced occupant protection simulations, assessing vehicle system performance to comply with FMVSS, UNECE, US NCAP, IIHS, Euro NCAP, and other standards, at the component, system, and vehicle levels.
  • Optimize airbag and seatbelt systems, evaluating different countermeasures for enhanced safety.
  • Collaborate with cross-functional engineering teams to ensure all design changes support safety objectives.
  • Conduct DOE studies to explore design sensitivities and improve robustness.
  • Develop and implement automated scripts for data post-processing and visualization.
  • Support physical testing and correlation, working with the safety testing team to analyze test results and refine CAE models.

Knowledge, Skills & Experience

  • Bachelor’s degree in Engineering or related field.
  • 5+ years experience in automotive safety, vehicle testing, or system integration.
  • Ability to travel to vehicle and component launch locations.
  • Strong working knowledge of FMVSS, ECE, NCAP and other automotive safety evaluation preferred.
  • Excellent communication and organizational skills, ensuring clear expectations and structured execution of tasks.
  • Prior Experience with performance evaluations of safety components and systems thru static testing, impactor testing, Occupant Sled Testing, Impact sled testing and full Vehicle Testing is required.
  • Hands On CAE experience is a required (LS-DYNA)
  • Good experience with occupant safety, structures safety and design for high level safety targets.
  • Willingness to work around physical testing environment and extended work hours at times.

Personal Attributes:

  • Demonstrates autonomy in executing and improving occupant safety analysis.
  • Recognizes patterns in performance data and uses insights to enhance safety strategies.
  • Manages multiple assignments, balancing various inputs and deliverables efficiently.
  • Communicates clear performance expectations and provides progress updates.
  • Actively listens to diverse perspectives and engages in open discussions about improvements.
  • Identifies the need for change and proactively suggests enhancements in methodologies.

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